Custom Injection Molding, Overmolding & Insert Molding – From Prototype to Production

Our Custom Injection Molding Processes

As a trusted manufacturer of high-quality injection molded parts, Shinzoft takes pride in offering a fully customized molding process that brings your designs to life with precision and excellence. Our advanced technology and skilled team work to create perfectly molded plastic components, tailored to your specific needs. From intricate details to high-volume production runs, we ensure unmatched quality and reliability in every product we create.

What is Injection Molding?

Injection molding is a manufacturing process used to produce parts by injecting molten material into a mold. It’s commonly used for plastics, though metals and other materials can also be used.
What is Injection Molding?

Here’s how it works:

Material Preparation: Plastic pellets are fed into a heated barrel, where they are melted.

Injection: The molten plastic is then injected under high pressure into a mold cavity. The mold is typically made of steel or aluminum and is designed to create the desired shape of the final product.

Cooling: Once the mold is filled, the material cools and solidifies, taking on the shape of the mold.

Ejection: After cooling, the mold is opened, and the finished part is ejected.

Injection molding is highly efficient for mass production, allowing for high precision, repeatability, and complex designs. It’s commonly used for making everything from small components to large parts in various industries.

Injection Molding Capacity

Standards
Description
Maximum Part Size
1200*1200*800mm
Minimum Part Size
3*2*2mm
Part to Part Repeatability
±0.1 mm
Mold Cavity Tolerances
±0.02 mm
Undercuts
Y-type, L-type undercuts
Wall Thickness
0.5 mm to 12 mm
Draft
0.5° to 2°
Lead Time
Most orders can be completed within 15 working days

As a leading manufacturer with over 13 years of experience in injection molding, Shinzoft specializes in delivering precision-engineered plastic components tailored to your exact requirements. Our advanced injection molding technology allows us to produce high-quality, durable parts with exceptional accuracy, from small, intricate details to large, high-volume production runs. We utilize a variety of materials, ensuring that each product meets the functional and aesthetic demands of different industries, including automotive, medical, electronics, and consumer goods.

With a dedicated team of experts and state-of-the-art machinery, we ensure a seamless production process that guarantees consistency, quality, and quick turnaround times. Whether you need rapid prototyping, custom molds, or large-scale manufacturing, Shinzoft provides flexible solutions to support your product development and manufacturing needs, all while maintaining the highest standards of quality.

Get your custom injection molding quote today!

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Injection Molding Materials

Discover a World of Possibilities with Our Injection Molding Materials. We offer a wide range of high-quality materials to meet your specific product needs. From durable plastics to specialized composites, our materials are carefully selected to ensure superior performance and longevity.

ABSLCPPC-PBTPSPEIABS-PCLDPEPC-PETPS-PPEPETASALLDPEPEPSUPETGCANylonPE-PPPVCPMMA(Acrylic, Plexiglas)Delrin(POM)PBTPE-PSTPEPPHDPEPCPEEKTPUPPA

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Finishing Options for Injection Molding

We offers a variety of finishing options that enhance the appearance, functionality, and durability of molded parts. These finishing techniques can be applied after the part has been molded to achieve the desired final characteristics. Here are some common finishing options for injection molding:

Threaded Inserts
Threaded inserts are used in injection-molded parts to provide a strong, reliable threaded connection where a screw or bolt can be inserted.
Silk screening
Silk screening is a widely used method for applying designs, logos, text, or other decorative elements onto the surface of a material, including injection-molded plastic parts.
Laser engraving
Produces deeper, more visible marks compared to etching and is used for more permanent markings.
Heat staking
Applying heat to a molded part to deform the material and create a permanent bond with another part (commonly used for assembly).
Hot stamping
It’s often used to create glossy, shiny, or visually striking designs, logos, or text on plastic, metal, paper, or other materials.
SPI finishes
The SPI system defines several standard surface finish grades, ranging from very rough to mirror-like finishes, depending on the level of polish and texture required for the molded part.
Pad printing
A method used for printing logos, text, or small graphics onto the part's surface.
Ultrasonic welding
Uses high-frequency sound waves to bond parts together without the need for fasteners or adhesives.
UV coating
UV-sensitive coating that cures when exposed to UV light, commonly used for high-quality finishes.
Mold texturing
The texture is built directly into the mold during the design phase, offering uniformity in surface pattern.
As molded
As molded" refers to a product or part that is in its original, molded state, without any additional post-processing or finishing treatments applied.
VDI finishes
VDI finishes primarily define the surface texture of molds used for injection molding and other processes, providing a consistent approach for specifying the quality of the surface finish on molded plastic parts.

Why Choose Us for Injection Molding?

Expert in the field

Expert in the field

With years of experience in the injection molding industry, our company is a true expert in the field. We use state-of-the-art technology and equipment to ensure that every product we manufacture is of the highest quality. Our team of skilled professionals is dedicated to providing exceptional service and support, from design to production.
Design Optimization

Design Optimization

We understand that effective design is crucial for successful production. Our design optimization service focuses on enhancing product functionality while reducing costs and lead times. By collaborating closely with clients, we analyze designs for manufacturability, identify potential improvements, and implement innovative solutions.
No Minimum Order Quantities

No Minimum Order Quantities

Whether you need a single prototype or a large production run, we are here to meet your needs. We understand that every business is unique, and we are flexible in our approach to ensure that we can accommodate your specific requirements.
Fast lead time

Fast lead time

With advanced equipment and efficient production processes, we can swiftly respond to customer needs while ensuring product quality. Whether it's small-batch customization or large-scale production, our professional team works closely with you to ensure your orders are delivered on time.

Injection Molding Applications

Injection molding is a versatile and widely used method across many industries, offering numerous benefits in terms of production speed, cost-effectiveness, and the ability to manufacture highly complex and detailed parts at scale.

Frequently Asked Questions

What is the difference between plastic injection molding, overmolding, and insert molding?

Plastic injection molding creates parts from a single material. Overmolding bonds a soft material (TPE/TPU/silicone) over a rigid substrate for ergonomic grips and seals. Insert molding encapsulates metal inserts (threads, pins, contacts) into plastic to reduce assembly steps. We offer all three processes.

How do I choose between these three processes?

Use plastic injection molding for simple single-material parts. Use overmolding if you need soft-touch grips, waterproof seals, or anti-slip surfaces. Use insert molding if your part requires metal threads, bushings, or electrical contacts integrated into plastic.

What industries do you serve with injection molding?

Automotive, medical, consumer electronics, aerospace, robotics, and energy industries.

What materials can you use for injection molding?

Engineering plastics including ABS, PC, PA66 (Nylon), POM (Delrin), PEEK, PEI (Ultem), PMMA, PP, PE, TPE, TPU, and more. Material selection depends on strength, heat resistance, flexibility, and application.

What is your typical lead time?

Most orders can be completed within 15 working days, depending on part complexity and volume.

Do you provide DFM analysis?

Yes. Before tooling begins, we provide a comprehensive Design for Manufacturing (DFM) analysis to optimize your design for cost and manufacturability.

Tel:+86 0752-3336216
Email:Sales@shinzoft.com

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